同向双螺旋排肥器优化设计与试验
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作者:
作者单位:

1.哈尔滨剑桥学院智能农机装备工程实验室,哈尔滨 150069;2.东北林业大学机电工程学院,哈尔滨 150040;3.东北农业大学工程学院,哈尔滨 150030

作者简介:

顿国强,E-mail:dunguoqiangpaper@163.com

中图分类号:

S223.2

基金项目:

黑龙江省自然科学基金项目(LH2023E025);国家重点研发计划项目(2018YFD0201001);哈尔滨剑桥学院重点科研应用研究项目(JQZKY2022021)


Optimization and experiment of co-rotating and double-spiral fertilizer feeder
Author:
Affiliation:

1.Laboratory of Intelligent Agricultural Machinery Equipment Engineering, Harbin Cambridge University, Harbin 150069, China;2.College of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin 150040,China;3.College of Engineering, Northeast Agricultural University, Harbin 150030, China

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    摘要:

    针对传统排肥器存在施肥不均而造成肥料利用率低问题,设计了一种双排肥轮结构的同向双螺旋排肥器,通过理论分析确定排肥器的理论排肥量及影响排肥均匀性的参数,以排肥轮螺距、中心距、叶片高度为试验因素,以排肥均匀性波动系数和轴向平均速度为试验指标,进行三因素三水平Box-Behnken试验。结果显示:排肥轮螺距对排肥均匀性波动系数影响极显著,排肥轮中心距、叶片高度对排肥均匀性波动系数影响显著,排肥轮螺距、中心距、叶片高度对轴向平均速度影响极显著,在排肥轮中心距为48 mm、螺距32.5~33.2 mm、叶片高度13.5~14.7 mm时,排肥均匀性波动系数≤10%、肥料轴向平均速度≥30 mm/s,排肥器作业性能最佳。在最优参数组合下排肥均匀性波动系数台架试验与仿真试验相对误差为1.47%、单圈排肥量台架试验与仿真试验相对误差为1.96%,台架试验与仿真试验吻合较好。在不同转速下同向双螺旋排肥器较单螺旋排肥器排肥均匀性波动系数平均降低64.21%、单圈排肥量平均提升72.16%,优化后的同向双螺旋排肥器排肥均匀性好且排肥流量大。

    Abstract:

    A co-rotating and double-spiral fertilizer feeder with a double distributing wheel was designed to solve the problem of uneven fertilization, resulting in low utilization efficiency of fertilizer in traditional fertilizer feeder. The theoretical discharge capacity of fertilizer and the parameters affecting the uniformity of fertilizer were determined through theoretical analyses. A Box-Behnken experiment with three-factor and three-level was conducted using the pitch, center distance, and blade height of the fertilizer distributing wheel as experimental factors, and the fluctuation coefficient of fertilizer uniformity and average axial speed as experimental indexes. The results showed that the effect of pitch on the fluctuation coefficient of fertilizer uniformity was extremely significant (P<0.01), while the effect of center distance and blade height on the fluctuation coefficient of fertilizer uniformity was significant (0.01<P<0.05). The effect of pitch, center distance, and blade height on the average axial speed was extremely significant. When the center distance, the pitch and the blade height of the fertilizer distributing wheel was 48 mm, 32.5-33.2 mm and 13.5-14.7 mm, the fluctuation coefficient of fertilizer uniformity was ≤10%, and the axial speed of the fertilizer was ≥30 mm/s, the optimal performance of the fertilizer feeder was achieved. Under the optimized parameter combination, the relative error between the fluctuation coefficient of fertilizer uniformity in the bench experiment and simulation experiment was 1.47%, and the relative error between the volume of fertilizer distributed in a single lap in the bench experiment and simulation experiment was 1.96%, indicating that the bench experiment and simulation experiment are in good agreement. At different speeds, the fluctuation coefficient of fertilizer uniformity in the co-rotating and double-spiral fertilizer feeder was reduced by an average of 64.21% and the average fertilizer volume distributed in a single turn was increased by 72.16% compared to the single-spiral fertilizer feeder, indicating that the optimized the co-rotating and double-spiral fertilizer feeder has good fertilizer uniformity and a large flow rate of fertilizer. It will provide a useful guide for designing a co-rotating double-spiral fertilizer feeder.

    表 2 Box-Behnken试验因素水平Table 2 Test factor level
    表 5 肥料轴向平均速度方差分析Table 5 Analysis of variance for the average axial velocity of fertilizers
    表 3 Box-Behnken试验结果Table 3 Test result of Box-Behnken
    表 4 排肥均匀性波动系数方差分析Table 4 Variance analysis of fluctuation coefficient of fertilizer uniformity
    图1 同向双螺旋排肥器示意图Fig.1 Schematic diagram of the co-rotating double-screw fertilizer discharge device
    图2 同向双螺旋排肥器壳体截面示意图Fig.2 Schematic diagram of shell section of the co-rotating double-screw fertilizer discharge device
    图3 螺旋叶片展开图Fig.3 Expanded view of spiral blade
    图4 同向双螺旋周向截面简化图Fig.4 Simplified diagram of the circumferential section of the co-rotating double-screw fertilizer apparatus
    图5 肥料的运动速度分解图Fig.5 The decomposition diagram of the movement speed of fertilizer
    图6 EDEM仿真图Fig.6 EDEM simulation diagram
    图7 排肥过程分析图Fig.7 Fertilization process analysis diagram
    图8 叶片高度单因素试验图Fig.8 Single factor test diagram of blade height
    图9 响应曲面图Fig.9 Response surface diagram
    图10 排肥性能台架试验Fig.10 Bench test of fertilizer apparatus performance
    表 6 验证试验与对比试验结果Table 6 Results of verification test
    表 1 全局变量参数设置Table 1 Global variable parameter setting
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顿国强,李鑫,纪欣鑫,盛泉宝,纪文义.同向双螺旋排肥器优化设计与试验[J].华中农业大学学报,2024,43(5):278-287

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  • 收稿日期:2023-03-23
  • 在线发布日期: 2024-10-08
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