扰种侧充槽盘式玉米精量排种器设计与测试
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作者单位:

1.新疆农业大学机电工程学院,乌鲁木齐 830052;2.新疆智能农业装备重点实验室,乌鲁木齐 830052;3.新疆天诚农机具制造有限公司,铁门关 841007

作者简介:

付浩,E-mail:foch71@163.com

通讯作者:

张学军, E-mail:tuec@163.com

中图分类号:

S223.2

基金项目:

新疆维吾尔自治区重大科技专项(2022A02003-3);新疆农机研发制造推广应用一体化项目(YTHSD2022-14)


Design and test of maize precision seeder with seed-disturbance and side-filling slotted disk
Author:
Affiliation:

1.College of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi 830052, China;2.Xinjiang Key Laboratory of Intelligent Agricultural Equipment, Urumqi 830052, China;3.Tiancheng Agricultural Equipment Manufacturing Co.,Xinjiang,Tiemenguan 841007,China

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    摘要:

    为提高玉米排种器的充种性能,设计了一种扰种侧充槽盘式玉米精量排种器。以玉米籽粒尺寸参数为依据,提出了一种扰种侧充式取种结构,在充种的同时实现调姿扰种与导种,有效提升种群活跃度与充种时长,提高充种效率。建立力学与运动学模型对排种器关键结构参数进行设计及取种原理分析,并采用EDEM软件进行仿真分析明确扰种性能,在此基础上获得了影响排种器工作效率的关键因素:取种盘转速、槽孔深度、充种偏角,并以此为因素进行三因素三水平中心组合试验,建立了合格指数、漏播指数、重播指数的回归模型,分析优化得出在取种盘转速为28 r/min、槽孔深度为8.2 mm、充种偏角为67°时,优化模型预测的合格指数为94.32%、漏播指数为1.95%、重播指数为3.73%。田间试验结果显示:合格指数92.97%、漏播指数2.14%、重播指数4.89%,符合优化模型预测结果,扰种侧充槽盘式玉米精量排种器的各项评价指标符合播种农艺要求。

    Abstract:

    This article designed a precision seeder with seed disturbance and side-filling slotted disk type to improve the seed filling performance of maize seeder. A structure of picking up seed with seed disturbance and side filling was proposed based on the size parameters of maize kernels, which can realize the attitude adjustment disturbance and seed guidance during seed filling, and effectively improve the activity of population, and the duration and efficiency of seed filling. The key structural parameters of the seeder were designed and the principle of seed picking was analyzed by establishing the mechanical and kinematics models. The simulation analysis was conducted with EDEM software to clarify the disturbance performance. On this basis, the key factors affecting the efficiency of the seeder including the speed of the seed tray, the depth of the slot hole, and the deviation angle of seed filling were obtained. A central combination test with three factors and three levels was conducted based on these factors. Data analysis was conducted on the results of test, and regression models of the pass index, miss seeding index, and reseeding index were established. The results of analysis and optimization showed that the pass index, miss seeding index, the qualified index, and reseeding index predicted by the optimized model was 94.32%,1.95%,and 3.73% when the speed of the seed tray, the depth of the slot, and the angle of seed filling was 28 r/min, 8.2 mm, and 67°. The qualification index, the missed sowing index, and the replanting index verified through field test was 92.97%,2.14%,and 4.89%, which was in line with the predicted results of the model optimized. It is indicated that the evaluation indicators of the maize precision seeder with seed-disturbance and side-filling slotted disk meet the agronomic requirements of sowing.

    表 1 玉米籽粒尺寸测量结果Table 1 Measurement results of maize seed size
    图1 扰种侧充槽盘式玉米精量排种器结构图Fig.1 Structure diagram of the seed disturbing side filling slotted disc type corn precision seed metering device
    图2 排种器工作原理图Fig.2 Principle of operation of seed metering device
    图3 玉米籽粒外形参数Fig.3 Corn kernel shape parameters
    图4 取种盘结构示意图Fig.4 Schematic diagram of the structure of seed extraction tray
    图5 取种槽结构示意图Fig.5 Schematic diagram of the structure of the seed extraction tank
    图6 取种槽内种子姿态Fig.6 Posture of seeds in the pick-up tank
    图7 籽粒运动示意图Fig.7 Schematic diagram of seed movement
    图8 取种槽籽粒受力分析图Fig.8 Analysis of the force on seeds in the seed extraction tank
    图9 扰种过程及受力分析图Fig.9 Disturbance process and force analysis diagram
    图10 仿真模型建立Fig.10 Simulation model building
    图11 仿真分析结果Fig.11 Simulation analysis result
    图12 导种原理分析Fig.12 Principle analysis of seed guide
    图13 试验装置Fig.13 Test setup
    图14 Fig.14 Response surface diagram
    图15 田间试验Fig.15 Field test
    表 4 回归方程方差分析Table 4 Analysis of variance of regression equations
    表 2 试验因素水平编码Table 2 Experimental factors and level codes
    表 3 试验方案及结果Table 3 Experimental protocol and results
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引用本文

付浩,张学军,史增录,程金鹏,吴海峰,王美静,于永良.扰种侧充槽盘式玉米精量排种器设计与测试[J].华中农业大学学报,2023,42(5):229-239

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  • 收稿日期:2023-03-11
  • 在线发布日期: 2023-10-16
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