油菜联合收获机籽粒破碎离散元仿真与切碎抛送装置优化
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华中农业大学工学院

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S225.99

基金项目:

国家自然科学基金项目(52075210;52205270);湖北省自然科学基金项目(2023AFB852)


Discrete Element Simulation and Optimization of Chopping and Throwing Device for Rapeseed Combine Harvester
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National Natural Science Foundation of China (52075210; 52205270); Natural Science Foundation of Hubei Province (2023AFB852)

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    摘要:

    针对自主研发的油菜联合收获机切碎抛送过程中油菜籽粒易破碎导致作业损失增大的问题,开展了籽粒破碎离散元仿真与切碎抛送装置的优化。基于离散元法构建了油菜籽粒粘结模型并开展了单轴压缩试验,通过最陡爬坡试验和Box-Behnken试验标定了油菜籽粒粘结模型的最优参数组合,其法向刚度系数、切向刚度系数、临界法向应力、临界切向应力分别为7.0×109N/m、6.82×109N/m、6.61×1010Pa、8.18×1010Pa时,油菜籽粒破碎载荷仿真值为12.67N,与物理值的相对误差为3.59%。结合油菜籽粒粘结模型,建立了油菜联合收获机切碎抛送装置的仿真模型,以滚筒转速、切碎间隙、切刀数量为试验因素进行了Box-Behnken试验,确定了切碎抛送装置的最优参数组合,结果表明:切碎抛送装置的最优参数组合为滚筒转速450r/min、切碎间隙30mm、切刀数量10把。开展了切碎抛送装置台架试验及田间试验,台架试验结果表明随着切碎滚筒的转速增加,切碎抛送装置油菜籽粒破碎率呈增长趋势;田间试验结果表明油菜联合收获机切碎抛送装置油菜籽粒平均破碎率为0.82%,切碎抛送装置作业顺畅。该研究可为油菜联合收获切碎抛送装置结构改进和优化提供参考。

    Abstract:

    In order to solve the problem that rapeseed grains are easily broken in the process of shredding and throwing in a self-developed rapeseed combine, the discrete element simulation of kernel crushing and the optimization of the shredding and throwing device were carried out. Based on the discrete element method, the rapeseed kernel bonding model was constructed and uniaxial compression test was carried out. According to the steepest climb test and Box-Behnken test, the optimal parameter combination of rape kernel bonding model is 7.0×109N/m, 6.82×109N/m, 6.61×1010Pa, 8.18×1010Pa, when the normal stiffness coefficient, tangential stiffness coefficient, critical normal stress and critical tangential stress are respectively. The simulation value of rapeseed grain crushing load was 12.67N, and the relative error with the physical value was 3.59%. Combined with the rapeseed grain bonding model, a simulation model of the shredding and throwing device of the rapeseed combine harvester was established. The three-factor and three-level Box-Behnken test was carried out with the rotating speed of the drum, the shredding clearance and the number of cutters as test factors, and the optimal parameter combination of the shredding and throwing device was determined. The results showed that: The optimal parameter combination of the shredding and throwing device is the drum speed 450r/min, the shredding clearance 30mm and the number of cutting tools 10. Bench test and field test of the rapeseed shredding and throwing device were carried out. The bench test results showed that with the increase of the rotation speed of the shredding drum, the rapeseed kernel crushing rate of the shredding and throwing device showed a linear increase trend. Field experiment results showed that the average rate of rapeseed grain breakage was 0.82%, and the operation of the shredding and throwing device was smooth. This study can provide a reference for the improvement and optimization of the structure of the cutting and throwing device for rape combined harvest.

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  • 收稿日期:2023-12-27
  • 最后修改日期:2024-04-15
  • 录用日期:2024-04-24
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