基于NSGA-Ⅱ与AHP的气吸式微型薯排种器排种过程的仿真优化与试验
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1.工学院;2.华中农业大学工学院;3.华中农业大学园艺林学院

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国家马铃薯现代农业产业技术体系项目(CARS-09-P08)、湖北省现代农业产业技术体系项目(HBHZD-ZB-2020-005-08)、湖北省科技厅乡村振兴项目(2022BBA150)、湖北省农机装备补短板核心技术应用攻关项目(HBSNYT202215)


Simulation optimization and experiment of seed metering process of air-suction micro potato seed metering based on NSGA-Ⅱ and AHP
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College of Engineering

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    摘要:

    针对现有气吸式微型薯排种器作业时所需负压高、功耗大、漏播严重等问题,依据微型薯的曲率半径,设计了环槽型排种盘,增加微型薯贴附排种盘的有效接触面积,从而提高合格指数。运用EDEM与Fluent软件构建气吸式微型薯排种器耦合仿真模型,并以运行参数(真空度、排种盘转速)、结构参数(吸孔直径、吸孔个数)为影响因素,合格指数、漏播指数、重播指数、功率消耗为性能指标设计二次回归正交旋转组合试验。通过耦合仿真,获得各影响因素对排种器性能指标的影响结果集。对结果集采用非支配排序算法(NSGA?Ⅱ)进行多目标求解,获取Pareto最优解集;通过层次分析法(AHP)对最优解集进行权重分配后,得到最优的排种器结构与运行参数。最优参数值为负压值为5060Pa、排种盘转速为35r/min、吸孔个数为10个、吸孔直径为10mm时,排种器的合格指数为94.18%,漏播指数为3.14%,重播指数为2.68%,功率消耗为10.8kW。为了验证气吸式微型薯排种器的仿真优化结果,按照最优解进行台架试验验证。结果表明:仿真优化后的结果与台架试验基本保持一致,相对误差为0.97%。运用多目标优化算法与层次分析进行权重分配相结合的方法对排种器的性能优化具有合理性与可行性。

    Abstract:

    In view of the group's existing air-aspirated miniature potato seed metering devices operation requires high negative pressure, power consumption and seed metering leakage index is too large and other issues, this study based on the radius of curvature of the miniature potato potatoes, designed a ring groove-type seed dispenser disk, in order to increase the effective contact area of the miniature potatoes adhering to the disk, so as to increase the qualification index of the air-aspirated miniature potato seed dispenser. In order to save costs and reduce the research cycle, EDEM and Fluent software are used to construct a coupled simulation system of air-absorbing micro-potato seed metering to simulate the actual working process of the seed dispenser. Among them, due to the coupled simulation requirements of the minimum fluid grid size is larger than the size of the miniature potato, so the bonding model is used instead of multi sphere fitting to establish the miniature potato particles, and the fluid mesh of the seeder adopts the unstructured mesh. In this study, by taking the operation parameters (vacuum degree, seed disks rotation speed) and structural parameters (suction hole diameter, number of suction holes) of the seed discharger as influencing factors, and by taking the qualified index, missed seeding index, reseeding index and power consumption as performance indexes to conduct a single-factor test to obtain the influence law of the influencing factors on the seed discharger, and by designing a quadratic regression orthogonal rotary combinatorial test to obtain the mathematical relationship between the various test indexes of the seed metering devices and the influencing factors. The mathematical relationship between each test index and each influence factor of the seed dispenser is obtained by designing quadratic regression orthogonal rotary combination test. The mathematical model obtained above was solved by non-dominated sorting algorithm (NSGA-II) for multi-objective optimization to obtain the optimal solution set of Pareto, and the optimal solution set was sorted by hierarchical analysis of hierarchies (AHP) to obtain the relationship between the weights of each test index of the seed arranger to get the optimal structure and operating parameters of the seed arranger. The results show that when the negative pressure value of the air suction miniature potato seeder is 5060Pa, the speed of seeding disc is 35r/min, the number of suction holes is 10, and the diameter of suction holes is 10mm, the indexes of the seeder reach the optimum, i.e., the index of the seeder is 94.18%, the index of leakage is 3.14%, the index of replanting is 2.68%, and the power consumption is 10.8kW. verify the simulation optimization results of the air-absorbing miniature potato metering devices, bench tests were carried out according to the optimal parameter combinations. The results show that the simulation optimization results are basically consistent with the bench test, and the relative error of the qualification index is 0.97%. This shows that the combination of multi-objective optimization algorithm and hierarchical analysis process for weight allocation is reasonable and feasible for the performance optimization of seed metering devices.

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  • 收稿日期:2023-12-15
  • 最后修改日期:2024-02-24
  • 录用日期:2024-02-28
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