风送式水稻侧深施肥装置的设计与试验
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华中农业大学工学院

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中央高校基本科研业务费专项基金(关键核心技术攻关项目):丘陵山区再生稻促芽肥追施关键技术与装备研究(项目编号:2662022GXYJ003)


Design and Experiment of wind-delivered rice side-deep fertilizer applicator
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    摘要:

    针对水田作业环境下施肥机械的排肥口末端易被泥土堵塞,导致施肥机的排肥性能差,本文设计了一种风送式水稻侧深施肥机。首先对水稻施肥装置进行整体设计,提出一种双齿轮排肥器、螺旋排肥器两级组合排肥装置,并对其进行运动学和动力学理论分析;其次借助EDEM软件对关键部件进行离散元仿真分析,以排肥均匀性、稳定性变异系数为评价指标,以双齿轮、螺旋轴结构参数为试验因素,探究两级排肥装置结构参数对排肥均匀性的影响规律;进一步选取螺旋轴直径、螺距和转速等对排肥性能影响显著的因素进行响应曲面试验,确定两级排肥装置最佳结构参数;然后采用理论计算和EDEM仿真分析的方法,探究两级排肥装置传动比对其排肥质量的影响规律,确定两级排肥装置最佳传动比;最后开展两级排肥器与单级螺旋排肥器样机试验对比分析。研究结果表明:双齿轮间距和齿轮转速对双齿轮排肥器的排肥性能有重要影响,螺旋轴的直径、转速以及螺距对螺旋排肥器的排肥性能有重要影响;排肥均匀性随两齿轮之间的间距先减小再增大,当间距为5mm时,双齿轮排肥器的排肥性能更好;排肥稳定性变异系数随螺距和直径逐渐增加而增大,随转速逐渐增加而先减小再增大,螺旋轴最佳组合参数为螺旋轴直径为21.292 mm,转速为134.07 r/min,螺距为16.437 mm,此时排肥稳定性变异系数为2.5%;双齿轮排肥器和螺旋排肥器的传动比为1:4时排肥连续且均匀;田间试验表明,两级排肥器的排肥一致性、稳定性、均匀性变异系数相比螺旋排肥器均有所提高。研究结果可为水稻侧深施肥技术及装备研究提供一定理论依据和参考。

    Abstract:

    In view of the complex environment of paddy field, the end of the discharge port of the existing fertilizer application machinery is easily blocked by soil, resulting in the poor discharge performance of the fertilizer application machine, this paper designs a two-stage fertilizer discharge device, which can then reduce the blockage phenomenon at the end of the discharge port while improving the uniformity and continuity of fertilizer discharge. Firstly, the overall structure of the rice fertilizer application device is designed. The kinematic and kinetic analyses of key components were then carried out, and the results showed that the double gear pitch and gear speed had an important influence on the fertilizer discharge performance of the double-gear fertilizer discharger; the diameter, speed and pitch of the screw shaft had an important influence on the fertilizer discharge performance of the screw fertilizer discharger. The test results show that the uniformity of fertilizer discharge decreases and then increases with the spacing between the two gears, and when the spacing is 5mm, the fertilizer discharge performance of the double-gear fertilizer discharger is better; the coefficient of variation of fertilizer discharge stability increases with the gradual increase of pitch and diameter, and decreases and then increases with the gradual increase of rotational speed, and the combination of spiral shaft diameter, pitch and rotational speed is selected for the test. The best combination of spiral shaft diameter, pitch and rotational speed was determined as 21.292 mm, 134.07 r/min and 16.437 mm pitch, and the coefficient of variation of fertilizer discharge stability was 2.5%. The key components were designed according to the simulation parameters, and the transmission ratio of the double-gear fertilizer discharger and the spiral fertilizer discharger was determined to be 1:4 by combining theoretical calculations and discrete element simulation tests, which resulted in continuous and uniform fertilizer discharge. Finally, a comparison test between the two-stage fertilizer discharger and the spiral fertilizer discharger was conducted, and the test results showed that the consistency, stability and uniformity coefficient of variation of the two-stage fertilizer discharger were improved compared with the spiral fertilizer discharger.

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  • 收稿日期:2023-09-29
  • 最后修改日期:2024-01-29
  • 录用日期:2024-02-22
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