链钵育苗移栽机取苗断链装置的设计与试验
作者:
作者单位:

1.华中农业大学工学院,武汉430070;2.塔里木大学机械电气化工程学院,阿拉尔 843300;3.农业农村部长江中下游农业装备重点实验室,武汉430070

作者简介:

万宇轩,E-mail:1930119241@qq.com

通讯作者:

黄小毛,E-mail:huangxiaomao@hzau.edu.cn

中图分类号:

S275

基金项目:

中央高校基本科研业务费专项(2662023GXPY002);新疆兵团一师阿拉尔市财政科技计划项目(2024ZB01)


Design and experiment of seedling picking and chain breaking device for a chain paper pot seedling transplanter
Author:
Affiliation:

1.College of Engineering, Huazhong Agricultural University, Wuhan 430070, China;2.College of Mechanical and Electrical Engineering, Tarim University, Alar 843300, China;3.Ministry of Agriculture and Rural Affairs Key Laboratory of Agricultural Equipment in the Middle and Lower Reaches of the Yangtze River, Wuhan 430070, China

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    摘要:

    针对现有链式纸钵育苗移栽机多为株距不可调的不断链移栽、无法满足大株距作物移栽需求的问题,以常规六边形截面链钵苗为试验对象,设计一种链钵育苗移栽机的取苗断链装置。在阐述取苗断链装置工作原理的基础上,通过工作过程理论分析,确定关键部件结构与工作参数取值范围。搭建试验台架进行单因素试验,以夹指开度、载苗滑槽倾角、栽植频率为主要试验因素,以取苗成功率、基质损失率为评价指标,开展三因素三水平正交组合试验,分析各影响因素对评价指标影响关系并进行优化。结果显示,当夹指开度52 mm、载苗滑槽倾角20°、栽植频率45 株/min时效果较优,在该参数组合下得出台架试验取苗成功率91.3%、基质损失率14.2%,土槽验证试验取苗成功率87.5%,基质损失率17.4%。

    Abstract:

    A seedling picking and chain breaking device for a chain paper pot seedling transplanter was designed with conventional hexagonal cross-section chain pot seedlings to solve the problems of continuous chain transplanting with unadjustable spacing of plant and inability to meet the requirements of transplanting crops with large spacing of plant in the existing chain paper pot seedling transplanters. The structure of key components and the range of working parameters were determined through theoretical analyses of the working process based on explaining the working principle of the seedling picking and chain breaking device. An experiment bench was set up for the experiment with single factor. The orthogonal combination experiment of three factors including the opening of the pinch finger, the inclination angle of the seedling chute and the planting frequency and three levels with the success rate of seedling taking and the rate of matrix loss as the evaluation indexes was conducted to analyze and optimize the effect of each factor on the evaluation index. The results showed that the effect was better when the opening of the pinch finger was 52 mm, the inclination angle of the seedling chute was 20°, and the planting frequency was 45 plants/min. The success rate of seedling taking and the rate of matrix loss in the bench experiment and the soil trough verification experiment was 91.3% and 14.2%, and 87.5% and 17.4% under this combination of parameters. It will provide reference for the development of the whole chain pot seedling transplanter.

    图1 链钵展开示意图Fig.1 Diagram of unfolding the chain pot
    图2 链钵育苗移栽机整机设计图Fig.2 Schematic diagram of chain pot seedlingtransplanting machine
    图3 取苗断链装置移栽单体结构图Fig.3 Structure diagram of seedling unit
    图4 辅助喂入轮工作原理图Fig.4 Working principle diagram of auxiliary feeding wheel
    图5 取苗运苗拨指结构图Fig.5 Structure diagram of picking and transportation device
    图6 取苗运苗拨指工作状态Fig.6 Working status of picking and transportation device
    图7 夹指与钵苗位置关系图Fig.7 Diagram of the position relationship between the pick-up finger and the pot seedling
    图8 切割断链装置Fig.8 Cutting device
    图9 取苗阶段受力分析图Fig.9 Force analysis during seedling picking stage
    图10 送苗阶段受力分析Fig.10 Force analysis during seedling delivery stage
    图11 台架试验平台Fig.11 Bench test platform
    图12 栽植频率(A)、载苗滑槽倾角(B)及夹指开度(C)对评价指标影响Fig.12 Effect of transplanting frequency(A),inclination angle(B),finger opening(C) on evaluation indicators
    图13 交互因素对评价指标影响Fig.13 Impact of interactive factors on evaluation indicators
    图14 土槽试验Fig.14 Soil bin test
    表 1 二次正交组合试验因素水平编码表Table 1 Test factor and level coding table
    表 2 二次正交组合试验方案及结果Table 2 Experimental scheme and results
    表 3 回归方程方差分析Table 3 Variance analysis of regression equation
    表 4 取苗成功率土槽试验结果Table 4 Results of soil test for success rate of seedling retrieval
    表 5 基质损失率土槽试验结果Table 5 Matrix loss rate soil test results
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引用本文

万宇轩,张淯钦,何义川,黄小毛.链钵育苗移栽机取苗断链装置的设计与试验[J].华中农业大学学报,2025,44(2):265-275

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  • 收稿日期:2024-02-22
  • 在线发布日期: 2025-04-02
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