风送式水稻侧深施肥装置的设计与试验
作者:
作者单位:

华中农业大学工学院/农业农村部长江中下游农业装备重点实验室,武汉 430070

作者简介:

徐红梅,E-mail:xhm790912@163.com

通讯作者:

张国忠,E-mail:zhanggz@mail.hzau.edu.cn

中图分类号:

S224.2

基金项目:

中央高校基本科研业务费专项(2662022GXYJ003)


Design and experiment of wind-delivered rice side-deep fertilization device
Author:
Affiliation:

College of Engineering, Huazhong Agricultural University/Key Laboratory of Agricultural Equipment in Mid-Lower Reaches of the Yangtze River,Ministry of Agriculture and Rural Affairs, Wuhan 430070,China

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • | |
  • 文章评论
    摘要:

    针对水田作业环境下施肥机械的排肥口末端易被泥土堵塞导致施肥机的排肥性能差的问题,本研究综合双齿轮排肥器和螺旋排肥器的优点,设计了一种风送式水稻侧深施肥装置。对水稻施肥装置进行整体设计,并通过理论计算确定施肥装置的参数范围,依据物料特性参数试验结果,借助EDEM软件对关键部件进行离散元仿真分析,以排肥稳定性变异系数为评价指标,选取螺旋轴直径、螺距和转速为试验因素,进行单因素及Box-Behnken响应曲面试验,确定其最佳参数;基于两级排肥器传动比对施肥装置排肥质量的影响规律确定两级排肥器最佳传动比。结果显示:螺旋轴最佳组合参数为螺旋轴直径21 mm、转速140 r/min、螺距17 mm,此时排肥稳定性变异系数为2.5%;双齿轮排肥器和螺旋排肥器的传动比为1∶4时排肥连续且均匀。样机试验表明,两级排肥器的排肥一致性、稳定性、均匀性变异系数相比螺旋排肥器均有所提高。

    Abstract:

    A wind-delivered rice side-deep fertilization device was designed by integrating the advantages of a double-gear fertilizer feeder and a spiral fertilizer feeder to solve the problems of poor performance of fertilizer discharge caused by the clogging of fertilizer outlets at the end of fertilizer feeder in paddy field environments. The fertilization device for rice was overall designed and the parameters of the fertilization device were determined through theoretical calculations. Discrete element simulation analyses of key components were conducted with EDEM software based on the experimental results of material characteristic parameters. Experiments of single factor and Box Behnken response surface were performed to determine the optimal parameters using the coefficient of variation of fertilizer stability as the evaluation index, the diameter, pitch, and speed of the spiral axis as experimental factors. The optimal transmission ratio of the two-stage fertilizer feeder was determined by comparing its impact on the quality of fertilizer discharge. The effectiveness of the design was validated through comparative analysis of prototype tests between the two-stage fertilizer feeder and the single-stage spiral fertilizer feeder. The results showed that the optimal combination of parameter for the spiral axis was a diameter of 21 mm, a rotation speed of 140 r/min, and a pitch of 17 mm, with the coefficient of variation for discharge stability of fertilizer of 2.5%. The fertilizer was discharged continuously and evenly when the transmission ratio of the double-gear fertilizer feeder and the spiral fertilizer feeder was 1∶4. The results of testing the prototype showed that the coefficient of variation of the consistency, stability, and uniformity of the two-stage fertilizer feeder was improved compared to that of the spiral fertilizer feeder. It will provide a theoretical foundation and reference for the technology and equipment of rice side-deep fertilization, and valuable insights for the future studies in this field.

    图1 风送式水稻侧深施肥装置结构示意图Fig.1 Structure sketch of wind-driven side deep fertilization device used for rice
    图2 两级排肥器结构简图Fig.2 Structure sketch of two-stage fertilizer apparatus
    图3 双齿轮排肥器的结构示意图Fig.3 Structure sketch of double-gear fertilizer apparatus
    图4 螺旋排肥器结构示意图Fig.4 Structure sketch of the spiral fertilizer apparatus
    图5 测量颗粒肥料的尺寸、质量和体积Fig.5 Measurement of the size, mass,and volume of granular fertilizers
    图6 螺旋排肥器仿真模型Fig.6 Simulation model of the spiral fertilizer apparatus
    图7 试验样机示意图Fig.7 Test prototype
    图8 排肥一致性及稳定性试验Fig.8 Fertilizer discharge consistency and fertilizer discharge stability test
    图9 排肥均匀性试验Fig.9 Fertilizer discharge uniformity test
    图10 两因素交互作用下对排肥性能的影响Fig.10 Effect of interaction of two factors on fertilizer dischargeperformance
    图11 传动比仿真试验模型Fig.11 Simulation model used for optimization of transmission ratio
    图12 不同传动比下的排肥效果Fig.12 Fertilizer discharge situation at different
    图13 不同传动比肥料堆积量及总排肥质量Fig.13 Fertilizer accumulation situation and total fertilizer discharge mass at different transmission ratios
    图14 样机静态(A)及动态(B)试验结果Fig.14 Static(A) and dynamic(B) test results of the prototype
    表 1 风送式水稻侧深施肥装置主要技术参数Table 1 Main technical parameters of wind-driven side-deep fertilization device used for rice
    表 2 颗粒肥料与双齿轮排肥器仿真参数Table 2 Simulation parameters of the granular fertilizer and double-gear fertilizer apparatus
    表 3 试验因素表Table 3 Table of test factors
    表 4 螺旋轴直径对排肥性能的影响Table 4 Effect of spiral shaft diameter on performance of fertilizer discharge
    表 5 螺旋轴螺距对排肥性能的影响Table 5 Influence of spiral shaft pitch on performance of fertilizer discharge
    表 6 螺旋轴转速对排肥性能的影响Table 6 Effect of spiral shaft speed on the fertilizer discharge performance
    表 7 螺旋轴关键参数组合试验方案与结果Table 7 Protocol and results of key parameter combination of spiral shaft experiment
    表 8 稳定性变异系数方差分析Table 8 Variance analysis of coefficient of stability variation
    表 9 不同传动比线性拟合结果Table 9 Linear fitting results at different transmission ratios
    参考文献
    相似文献
    引证文献
引用本文

徐红梅,赵亚兵,李中鑫,蒙焌仕,张胤培,张国忠.风送式水稻侧深施肥装置的设计与试验[J].华中农业大学学报,2025,44(1):276-287

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2024-01-02
  • 在线发布日期: 2025-03-03
文章二维码