油菜联合收获机籽粒破碎离散元仿真与切碎抛送装置优化
作者:
作者单位:

1.华中农业大学工学院,武汉430070;2.农业农村部长江中下游农业装备重点实验室,武汉430070

作者简介:

周捷,E-mail:1903696028@qq.com

通讯作者:

廖庆喜,E-mail:liaoqx@mail.hzau.edu.cn

中图分类号:

S225.99

基金项目:

国家自然科学基金项目(52075210;52205270);湖北省自然科学基金项目(2023AFB852)


Discrete element simulation and optimization of seed crushing in shredding and throwing device for rapeseed combined harvester
Author:
Affiliation:

1.College of Engineering, Huazhong Agricultural University, Wuhan 430070, China;2.Key Laboratory of Agricultural Equipment in Mid-Lower Reaches of the Yangtze River, Ministry of Agriculture and Rural Affairs, Wuhan 430070, China

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    摘要:

    针对自主研发的油菜联合收获机切碎抛送过程中油菜籽粒易破碎导致作业损失增大的问题,开展籽粒破碎离散元仿真与切碎抛送装置的优化。基于离散元法构建油菜籽粒粘结模型并开展单轴压缩试验,通过最陡爬坡试验和Box-Behnken试验标定油菜籽粒粘结模型的最优参数组合,其法向刚度系数、切向刚度系数、临界法向应力、临界切向应力分别为7.0×109 N/m、6.82×109 N/m、6.61×1010 Pa、8.18×1010 Pa时,油菜籽粒破碎载荷仿真值为12.67 N,与物理值的相对误差为3.59%。结合油菜籽粒粘结模型,建立油菜联合收获机切碎抛送装置的仿真模型,以滚筒转速、切碎间隙、切刀数量为试验因素进行Box-Behnken试验,确定切碎抛送装置的最优参数组合,结果显示:切碎抛送装置的最优参数组合为滚筒转速450 r/min、切碎间隙30 mm、切刀数量10把。切碎抛送装置台架试验结果表明,随着切碎滚筒的转速增加,切碎抛送装置油菜籽粒破碎率呈增长趋势。田间试验结果表明,油菜联合收获机切碎抛送装置油菜籽粒平均破碎率为0.82%,切碎抛送装置作业顺畅。

    Abstract:

    The discrete element simulation of seed crushing in the rapeseed combined harvester and optimization of shredding and throwing device were conducted to solve the problems of increased operational losses caused by the breakage of rapeseed seeds during the shredding and throwing process of the self-developed rapeseed combined harvester. A rapeseed seed bonding model was constructed based on discrete element method and uniaxial compression tests were carried out. The optimal combination of parameters for rapeseed seed bonding model was calibrated through the steepest climbing experiment and Box-Behnken experiment. A simulation model of the shredding and throwing device for the rapeseed combined harvester was established based on the rapeseed seed bonding model. Box-Behnken experiment with three-factor and three-level was conducted with the rotating speed of the drum, the shredding clearance and the number of cutters as experimental factors to determine the optimal combination of parameters for the shredding and throwing device. Bench experiment and field experiment of the rapeseed shredding and throwing device were performed as well. The results showed that the simulated value of rapeseed seed crushing load was 12.67 N, and the relative error with the physical value was 3.59% when the normal stiffness coefficient, tangential stiffness coefficient, critical normal stress, and critical tangential stress was 7.0×109 N/m, 6.82×109 N/m, 6.61×1010 Pa, 8.18×1010 Pa, respectively. The optimal combination of parameters for the shredding and throwing device was a rotating speed of the drum of 450 r/min, a shredding clearance of 30 mm, and 10 cutters. The crushing rate of rapeseed seeds in the shredding and throwing device showed a trend of linear increase with the increase of the rotation speed of the shredding drum. The average crushing rate of rapeseed seeds in the shredding and throwing device for the rapeseed combined harvester was 0.82%, and the operation of the shredding and throwing device was smooth. It will provide a reference for the improvement and optimization of the structure of the shredding and throwing device for the rapeseed combined harvester.

    图1 4LYZ-2.0型油菜联合收获机总体结构Fig.1 Overall structure of 4LYZ-2.0 rapeseed combine harvester
    图2 切碎抛送装置工作过程Fig.2 Schematic diagram of the working process of the shredding and throwing device
    图3 油菜籽粒单轴压缩试验Fig.3 Rapeseed grain compression test
    图4 油菜籽粒单轴压缩过程载荷-位移曲线Fig.4 Load-displacement curve of rapeseed during uniaxial compression
    图5 油菜籽粒粘结模型Fig.5 Rapeseed bonding model
    图6 油菜籽粒单轴压缩仿真试验模型Fig.6 Uniaxial compression simulation model
    图7 切碎抛送装置模型Fig.7 Shredding and throwing device model
    图8 仿真模型中油菜籽粒破碎状态Fig.8 Damage state of rapeseed in the simulation model
    图9 油菜籽粒模型单轴压缩过程Fig.9 Uniaxial compression process of rapeseed grain model
    图10 油菜籽粒单轴压缩仿真与物理试验曲线Fig.10 Comparison curve of rapeseed uniaxial compression test
    图11 油菜籽粒单轴压缩物理与仿真试验Fig.11 Comparison of rapeseed compressiontest and simulation test
    图12 各因素对籽粒破碎率的影响Fig.12 Effect of various factors on the crushing rate of grain
    图13 切碎抛送台架试验Fig.13 Chopping and throwing bench test
    图14 不同转速下油菜籽粒破碎率Fig.14 Rapeseed broken rate at different rotational speed
    图15 油菜籽粒切碎抛送破碎状态对比Fig.15 Comparison of rapeseed grain damage state
    图16 田间试验Fig.16 Field test
    表 1 4LYZ-2.0型油菜联合收获机主要技术参数Table 1 Main technical parameters of 4LYZ-2.0 rapeseed combine harvesting
    表 2 切碎抛送装置主要参数Table 2 Main parameters of shredding device
    表 3 油菜籽粒单轴压缩仿真模型参数Table 3 Simulation model parameters for uniaxial compression of rapeseed
    表 4 最陡爬坡试验设计与结果Table 4 Steepest climb test plan design and results
    表 5 单轴压缩试验因素编码值Table 5 Uniaxial compression test factors coding
    表 6 Box-Behnken单轴压缩试验结果Table 6 Box-Behnken uniaxial compression test results
    表 7 破碎载荷模型方差分析Table 7 Variance analysis of crushing load model
    表 8 切碎抛送装置优化试验因素水平Table 8 Optimization test factor level of chopping and throwing device
    表 9 切碎抛送装置优化试验结果Table 9 Optimal results of chopping and throwing device
    表 10 籽粒破碎率模型方差分析Table 10 Variance analysis of grain breakage rate model
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周捷,廖庆喜,万星宇,袁佳诚,李俊豪,秦一鸣.油菜联合收获机籽粒破碎离散元仿真与切碎抛送装置优化[J].华中农业大学学报,2025,44(1):265-275

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  • 收稿日期:2024-01-07
  • 在线发布日期: 2025-03-03
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