基于重叠网格的皮蛋喷淋涂膜仿真研究
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作者:
作者单位:

华中农业大学工学院,武汉 430070

作者简介:

李传珍,E-mail:2115700663@qq.com

通讯作者:

王树才,E-mail:wsc01@mail.hzau.edu.cn

中图分类号:

S377

基金项目:

中央高校基本科研业务费专项(2662020GXPY005)


Simulation of preserved egg spray coating based on overset mesh
Author:
Affiliation:

College of Engineering, Huazhong Agricultural University, Wuhan 430070, China

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    摘要:

    为了加深对皮蛋喷淋涂膜工艺的认识,使用Fluent软件中重叠网格耦合VOF模型开展两相流研究,获得皮蛋不同摆放姿势下的液膜润湿比,并以膜厚变化指数为响应值,结合Box-Behnken试验筛选出悬垂液滴去除时最优吸管参数与工作压力,结果显示:尖端朝下摆放的皮蛋经过喷淋后液膜润湿比为1,而钝端朝下摆放的皮蛋经过喷淋后液膜润湿比仅为0.836,筛选出最优吸管参数组合为间距14.50 mm、直径12.09 mm、工作压力6.97 kPa、膜厚变化指数预测值为0.636。在最优吸管参数组合下进行仿真试验,并利用气吸装置开展悬垂液滴去除试验,试验结果显示,膜厚变化指数仿真值与预测值的相对误差为1.73%,膜厚变化指数的实际值与预测值的相对误差为7.55%,与仿真值的相对误差为9.12%。结果表明本研究的耦合模型可用于皮蛋喷淋涂膜仿真试验。

    Abstract:

    The overset mesh model coupled with the VOF model in Fluent software was used to study the two-phase flow to deeply understand the spray coating process of preserved eggs and solve the problems of insufficient theoretical researches on the spray coating of preserved eggs. The liquid film wetting ratio during the coating process under different placement positions of preserved eggs was obtained. The changes of the aspect ratio of the droplets under different pipette parameters were analyzed. The optimal pipette parameters and working pressure for the removal of pendant droplets were selected by the Box- Behnken experiment using the variation index of film thickness as the response value. The results showed that the liquid film wetting ratio of the preserved eggs placed downward after spraying was 1 while the liquid film wetting ratio of the preserved eggs placed with the blunt end down after spraying was only 0.836. The optimal combination of straw parameters screened out was spacing of 14.50 mm, diameter of 12.09 mm, working pressure of 6.97 kPa, and predicted variation index of film thickness of 0.636. The experiments of simulation and the removal of pendant droplets using the air suction device were carried out under the optimal combination of straw parameters. The results showed that the relative error between the simulated value and the predicted value of the variation index of film thickness was 1.73%. The relative error between the observed value and the expected value of the variation index of film thickness was 7.55%, and the relative error between the observed value and the simulated value was 9.12%. Indicating that the coupling model in this study can be used for the simulation test of egg spray coating.

    表 2 Box-Behnken试验回归模型方差分析Table 2 Variation analysis of Box-Behnken quadratic model
    图1 皮蛋喷淋涂膜模型示意图Fig.1 Schematic diagram of preserved egg spray coating model
    图2 Fig.2 Mesh model and boundary conditions
    图3 装配网格模型Fig.3 Assembled mesh model
    图4 液膜膜厚提取示意图Fig.4 Diagram of extracted liquid film thickness
    图5 悬垂液滴形状参数示意图Fig.5 Schematic diagram of pendant droplet shape parameters
    图6 不同网格模型下的液膜润湿比Fig.6 Wetting ratio of liquid film under different mesh models
    图7 喷淋阶段液膜铺展过程Fig.7 Liquid film spreading process in spraying phase
    图8 稳态时涂膜剂云图Fig.8 Cloud diagram of coating agent in steady state
    图9 不同时刻液膜润湿比Fig.9 Liquid film wetting ratio at different moments
    图10 气吸式悬垂液滴去除过程Fig.10 Pneumatic suction pendant droplet removal process
    图11 响应面图Fig.11 Response surface graph
    图12 气吸装置示意图Fig.12 Schematic diagram of pendant droplet shape parameters
    表 1 Box-Behnken试验设计方案及结果Table 1 Box-Behnken experiment design scheme and results
    表 3 悬垂液滴去除前后液膜膜厚对比Table 3 Film thickness validation experiment results
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引用本文

李传珍,王树才,雷杏子,唐诗杰.基于重叠网格的皮蛋喷淋涂膜仿真研究[J].华中农业大学学报,2024,43(2):254-263

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  • 收稿日期:2023-02-15
  • 在线发布日期: 2024-04-02
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