香菇菌棒在架注水机的设计与试验
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作者:
作者单位:

1.华中农业大学工学院,武汉 430070;2.湖北省食用菌工程技术研究中心,武汉430043

作者简介:

柯双链,E-mail:2502530064@qq.com

通讯作者:

陈红,E-mail:chenhong@mail.hzau.edu.cn

中图分类号:

S233.9

基金项目:

湖北省重点研发计划项目(2020BBA040)


Design and test of water injection machine for mushroom sticks on rack
Author:
Affiliation:

1.College of Engineering,Huazhong Agricultural University,Wuhan 430070,China;2.Hubei Engineering Research Center for Edible Mushrooms,Wuhan 430043,China

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    摘要:

    针对香菇菌棒在出菇环节需要多次对多层菌架上的菌棒逐一进行补水操作时传统人工补水劳动强度大、效率低且无法精准控制注水量的问题,设计了一种香菇菌棒在架注水机,该机主要由夹持装置、注水装置、升降装置、旋转装置、驱动装置和定位装置六部分组成,由夹持装置和注水装置组成注水单元,一次可同时完成3层共15个菌棒的夹持注水工作,在升降装置带动下实现多层菌棒的补水作业,再通过旋转装置完成另一侧菌架的菌棒在架补水作业。理论计算结果显示,夹持装置的最大加持力Fjmax为4 750 N,注水装置的最小推力Ftmin为2 455 N,旋转装置需先加速2 s后再匀速旋转3.5 s。样机试验结果显示,补水后菌棒的破损率为0,平均质量比为84.8%,平均工作效率为230个/h。

    Abstract:

    It is necessary to replenish water one by one for the mushroom sticks on the multi-layer mushroom rack during the process of mushroom production.A water injection machine for mushroom sticks on rack mainly composed of six parts including a clamping device,a water injection device,a lifting device,a rotating device,a driving device,and a positioning device was designed to solve the problems of high labor intensity,low efficiency,and inability to accurately control the amount of water injected by traditional manual water replenishment.The water injection unit is composed of a clamping device and a water injection device,the clamping and water injection for a total of 15 mushroom sticks on three layers can be completed simultaneously,and the water replenishing operation of multi-layer mushroom sticks can be realized under the driving of the lifting device.The water replenishing operation of the mushroom rack on the other side can be completed by the rotating device. According to theoretical calculation,the maximum holding force Fjmax of the clamping device is 4 750 N,and the minimum thrust Ftmin of the water injection device is 2 455 N.The rotating device needs to accelerate for 2 s before rotating at a uniform speed for 3.5 s.According to the structural design and theoretical calculation,this article developed a prototype of a water injection machine for mushroom sticks on rack,and conducted a prototype test.The results showed that the damage rate of the mushroom sticks after water replenishment was 0,with the average weight ratio of 84.8% and the average working efficiency of 230 pieces/h.The water injection machine adopts the method of replenishing water with mushroom sticks on rack,which improves the working efficiency and meets the requirements of replenishing water for mushroom sticks.It will provide a theoretical basis for the development of the water injection machine for mushroom sticks on rack.

    图1 香菇菌棒在架注水机结构示意图Fig.1 Schematic diagram of mushroom stick on shelf water injection machine
    图2 注水单元工艺流程图Fig.2 Process flow chart of water injection unit
    图3 注水单元示意图Fig.3 Schematic diagram of water injection unit
    图4 菌棒夹持位移与夹持力的关系Fig.4 The relationship between the rod clamping displacement and the clamping force
    图5 菌棒注水时受力示意图Fig.5 Stress diagram of bacteria rods during water injection
    图6 注水针示意图Fig.6 Schematic diagram of water injection needle
    图7 菌棒含水率与注水针插入推力拟合曲线图Fig.7 Matching curve of water content of rod and insertion thrust of injection needle
    图8 旋转装置示意图Fig.8 Schematic diagram of rotating device
    图9 升降装置结构受力分析图Fig.9 Structural stress analysis diagram of lifting device
    图10 菌棒注水机厂房外注水性能测试Fig.10 Injection test of bacteria stick water injection machine
    表 1 注水机样机试验结果Table 1 Test results of water injection machine prototype
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引用本文

柯双链,陈红,周建飞,李孝贤,周燃,李超.香菇菌棒在架注水机的设计与试验[J].华中农业大学学报,2024,43(2):227-233

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  • 收稿日期:2022-12-13
  • 在线发布日期: 2024-04-02
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