铰链杠杆式肥箱排肥量监测系统设计与试验
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作者单位:

华中农业大学工学院/农业农村部长江中下游农业装备重点实验室,武汉430070

作者简介:

张国忠,E-mail:zhanggz@mail.hzau.edu.cn

中图分类号:

S24;S233.71

基金项目:

湖北省高等学校优秀中青年科技创新团队计划项目(T201934);国家重点研发计划 (2017YFD0301404-05;2018YFD0301304-3);中央高校基本科研业务费专项(2662018PY038)


Design and test of the monitoring system for the fertilizer discharge of hinged lever type fertilizer box
Author:
Affiliation:

College of Engineering/Ministry of Agriculture and Rural Affairs Key Laboratory of Agricultural Equipment in Mid-Lower Yangtze River, Huazhong Agricultural University, Wuhan 430070,China

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    摘要:

    为实时监测施肥量以提高施肥精度,设计了一种可对肥箱剩余肥量实时监测的铰链杠杆式肥箱排肥量监测系统。该监测系统由称质量、多路排肥量监测两部分组成。其中,称质量部分主要由铰链杠杆机架、平行梁称质量传感器等组成,以平行梁称质量传感器为工作元件,承载并测量安装在铰链杠杆机构上方的肥箱以及肥箱内实时肥料质量。多路排肥量监测部分由控制器、排肥量监测、数据通讯、监视器等模块组成,负责收集各称质量传感器获取的排肥量信号,并将其处理后传输至监视器交互界面便于对施肥系统作业参数实时查看、配置。田间试验结果表明,该排肥量监测系统可对各肥箱排肥量独立、同步实时测量,其监测相对误差最大为4.79%,最小为3.55%。

    Abstract:

    Fertilizer application is an important part of rice production, which affects rice yield and may cause environmental pollution, therefore, it is important to study the technology of precision variable fertilizer application.The monitoring system for the discharge of a hinged lever type fertilizer box, which can actively monitor the remaining fertilizer quantity of fertilizer box in real time, was designed on the self-designed rice direct seeding synchronous side depth fertilizer application machine to realize the real-time monitoring of the accuracy of fertilizer application.The monitoring system consists of a weighing device and a multiplexed fertilizer discharge monitoring device.The weighing device consists of hinged lever frame, balance beam load cell, etc.The parallel beam load cell is used as the working element to carry the fertilizer box installed above the hinged lever mechanism and the real-time fertilizer gravity inside the fertilizer box.The multi-circuit fertilizer discharge monitoring part consists of the controller, fertilizer discharge monitoring, data communication, monitor, etc.It collects the fertilizer discharge signals obtained from each load cell and transmits them to the monitor interactive interface after processing, so that the operator can easily view and configure the operational parameters of the fertilizer application system in real time.The results of the field trial showed that the maximum relative error of monitoring was 4.79% and the minimum was 3.55%.The monitoring system is combined with the fertilizer discharge volume monitoring system based on the rotation of the fertilizer discharge shaft, which can realize the real-time self-adjustment of the fertilizer discharge volume of the fertilizer applicator.It will provide reference for the research of intelligent fertilization technology and equipment.

    表 2 静态、动态标定回归分析结果Table 2 Static and dynamic calibration regression analysis results
    表 1 平行梁称质量传感器参数Table 1 Parameters of parallel beam weighing sensor
    表 3 监测系统性能分析Table 3 Performance analysis of monitoring system
    图1 水稻直播同步侧深施肥机结构简图Fig.1 Structure diagram of synchronous side deep fertilizer applicator for rice direct seeding
    图2 施肥机排肥量监控系统组成及工作原理Fig.2 Composition and working principle of fertilizer discharge monitoring system
    图3 通讯方案框图Fig.3 Block diagram of communication
    图4 铰链杠杆式称质量装置工作原理Fig.4 Working principle diagram of hinge lever weighing device
    图5 铰链杠杆式称质量装置Fig.5 Hinge lever weighing device
    图6 监视器显示界面Fig.6 Monitor display interface
    图7 平衡梁传感器精度校验结果Fig.7 Verification results
    图8 监测系统标定试验现场Fig.8 Monitoring system calibration test site
    图9 监测系统田间试验现场Fig.9 Field test site of monitoring system
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引用本文

张国忠,赵状状,刘浩蓬,韩宇航,查显涛.铰链杠杆式肥箱排肥量监测系统设计与试验[J].华中农业大学学报,2022,41(6):270-276

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  • 收稿日期:2022-03-17
  • 在线发布日期: 2022-12-09
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