荸荠秧苗U型吊杯式移栽机设计与试验
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华中农业大学

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国家特色蔬菜产业技术体系专项资助项目(CARS-24-D-02); 湖北省高等学校优秀中青年科技创新团队计划项目(T201934)


Design and Experiment of U-shaped Hanging Cup Transplanter for Water Chestnut Seedlings
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    摘要:

    针对特色水生蔬菜荸荠秧苗机械化移栽技术与装备匮乏的现状,本文研制了一种U型吊杯式荸荠秧苗移栽机,完成了整机总体结构设计,重点对浮板机架装置、旋转栽植装置、开沟器与圆盘覆土器装置等进行了设计与分析。通过对旋转栽植装置建立复合运动学模型,分析了吊杯整体牵连运动与局部开合运动的各运动学参数方程,验证装置设计的可行性。通过对秧苗运输与栽植过程进行力学状态分析,明晰了影响秧苗力学状态的因素主要为运动特征参数λ、吊杯开合度θ、开沟覆土间距S。基于样机试制,开展单因素试验,明确了各因素对移栽合格率的影响规律。开展Box-Behnken中心组合试验,结果表明:当运动特征参数λ为1.425、吊杯开合度θ为45°、开沟覆土器间距S为440 mm时,移栽合格率理论最优达87.5%。开展田间试验,结果表明:整机平均移栽合格率为85.8%、株距合格率为90.2%、深度合格率为75.0%。该研究可为秧苗移栽技术及装备设计与优化提供参考。

    Abstract:

    Aiming at addressing the gap in mechanized transplanting technologies and equipment for the characteristic aquatic vegetableSEleocharis dulcisS(water chestnut) seedlings in field transplanting operations, this study developed a U-shaped hanging cup transplanter forSEleocharis dulcisSseedlings. Structural design and analysis were conducted on key components, including the floating plate frame assembly, U-shaped hanging cup rotary planting mechanism, and furrow-opening and soil-covering device. By establishing a compound kinematic model for the U-shaped hanging-cup rotary planting device, this study analyzed the compound motion trajectory of the hanging cup"s overall carried motion and its opening-closing motion, thereby verifying the feasibility of its planting operation and the reliability of its motion performance. Theoretical analysis of the seedling transplanting process clarified that the main factors affecting transplanting qualification rate were the motion characteristic parameter, opening-closing degree of the hanging cup, and spacing between the furrow opener and soil-covering device. A prototype was fabricated, and single-factor experiments combined with Box-Behnken central composite design experiments were carried out, with transplanting qualification rate (Q) as the response index and the motion characteristic parameter (λ), opening-closing degree of the hanging cup (θ), and spacing between the furrow opener and soil-covering device (S) as experimental factors. The results showed that the theoretical optimal transplanting qualification rate reached 87.5% when λ was 1.425, θ was 45°, and s was 440 mm. Field test results demonstrated that the average transplanting qualification rate of the entire machine was 85.8%, the plant spacing qualification rate was 90.2%, and the depth qualification rate was 75.0%. This research provides a reference for the development of seedling transplanting technologies and equipment.

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  • 收稿日期:2026-02-06
  • 最后修改日期:2026-04-20
  • 录用日期:2026-04-27
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