夹送式白鲢鱼体剖切装置设计及试验
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1.华中农业大学工学院;2.荆州市集创机电科技股份有限公司

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湖北省农机装备补短板核心技术应用攻关项目(HBSNYT 202221);湖北省重点研发计划项目(2023BBB115);农业农村部华南现代农业智能装备重点实验室开放课题基金项目(HNZJ202208)


Design and experiment of clip-on Hypophthalmichthys moritrix body cutting device
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    摘要:

    针对现有淡水鱼鱼体剖切装置以手工喂料为主,单机运行、加工效率低下,无法满足机械化、自动化的鱼体剖切加工需求等,本文以白鲢(Hypophthalmichthys moritrix)为研究对象,开展了夹送式白鲢鱼体剖切装置关键部件研究,试制了夹送式白鲢鱼体剖切装置,并进行了试验验证。夹送式白鲢鱼体剖切装置由机架、鱼体输送机构、鱼体夹送机构、鱼体剖切机构以及清污机构组成;通过对鱼体进行压缩试验,得到鱼体最小极限抗压力;通过鱼体夹持输送过程和剖切过程的受力分析,探索满足夹持输送过程的条件以及不同旋向的刀盘对鱼的作用力大小。以白鲢可接受性评分和剖切损失率为评价指标,对夹持辊初始间距、刀盘剖切高度、刀盘转速等影响因素开展单因素试验,探索各因素对白鲢剖切效果的影响。通过正交试验确定影响鱼体剖切效果因素的排序为:刀盘转速>刀盘剖切高度>夹持辊初始间距;当夹持辊初始间距为20mm、刀盘剖切高度为135mm、刀盘转速为1400r/min时,白鲢鱼体的剖面光滑,鱼肉完整度高,可接受性评分平均值为9.48,剖切损失率为0.11%,加工效率可达8.0条/min。本文的研究结果可为大宗淡水鱼鱼体剖切装置的研发以及淡水鱼自动化前处理加工生产线的设计提供参考。

    Abstract:

    Aiming at the existing freshwater fish fish body dissection device is mainly hand-feeding, single-machine operation, processing efficiency is low, can not meet the mechanisation, automation of fish body dissection processing needs, etc., this paper takes Hypophthalmichthys moritrix as the object of study, carries out the research on the key components of the clamping-type Hypophthalmichthys moritrix body dissection device, and test-produces the clamping-type Hypophthalmichthys moritrix body dissection device, and test validates it. The experimental verification was carried out. The Hypophthalmichthys moritrix body dissection device consists of a frame, a fish conveyor, a fish body clamping mechanism, a fish body dissection mechanism, and a cleaning mechanism; through the compression test of the fish body, we obtained the minimum limiting pressure of the fish body; through the analysis of the force of the fish body clamping and conveying process and the dissection process, we explored the conditions of satisfying the clamping and conveying process as well as the magnitude of the force of the knife discs with different rotational directions on the fish. Taking Hypophthalmichthys moritrix acceptability score and cutting loss rate as evaluation indexes, a one-way test was carried out on the influencing factors such as initial spacing of clamping rollers, Cutterhead sectioning high, rotating speed of cutter, etc., to explore the effects of the factors on the cutting effect of Hypophthalmichthys moritrix. Through orthogonal test, it was determined that the order of the factors affecting the fish body cutting effect was: Cutter speed of cutter > Cutter sectioning high > Initial spacing of pinch rollers; when the initial spacing of pinch rollers was 20mm, the rotating speed of cutter sectioning high was 135mm, and the rotating speed of cutter speed was 1400r/min, the Hypophthalmichthys moritrix body was smooth in section, and the integrity of the flesh was high, and the average value of the acceptability score was 9.48, and the rate of loss of sectioning was 0.11%, and the processing efficiency can be up to 8.0 fish/min. The results of this paper can provide a reference for the research and development of bulk freshwater fish body dissection device and the design of automated pre-treatment processing line for freshwater fish.

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  • 收稿日期:2024-09-27
  • 最后修改日期:2024-10-29
  • 录用日期:2024-11-08
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