往复式水力冲刷挖藕装置试验平台设计与试验
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华中农业大学工学院

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S225.92

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国家特色蔬菜产业技术体系专项(CARS-24-D-02)


Design and testing of test rig for reciprocating hydraulic scouring coupling device
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National Characteristic Vegetable Industry Technology System(CARS-24-D-02)

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    摘要:

    针对目前传统水力挖藕喷头的固定冲刷方式,存在作业效率低、漏冲现象严重的问题,设计了一种往复式水力冲刷挖藕装置试验平台。利用Fluent仿真对喷头形状开展单因素实验,得到锥柱形为最优形状。利用Fluent-EDEM耦合仿真对喷头关键尺寸及工作参数开展L9(34)正交试验,得到喷头最优参数为出水口直径15mm、离泥高度50mm及射流角度30°。利用积分法对喷头运动轨迹及冲刷面积进行了理论分析,并利用MATLAB计算得到喷头理论最优前进速度为17.3mm/s及摆动速度为130.7mm/s。基于往复式水力冲刷挖藕装置试验平台,开展了单喷头冲刷淤泥性能试验,结果验证了喷头关键尺寸及工作参数仿真实验的可靠性。为探究射流角度、前进速度、摆动速度对莲藕挖净率的综合影响,开展了Box-Behnken中心组合性能试验,结果表明当射流角度为27.4°、前进速度为10.6mm/s、摆动速度为191.1mm/s时莲藕挖净率最大,仿真模拟与台架试验结果分别为93%和91%,研究结果可为莲藕采收机械及水力冲刷原理研究提供参考。

    Abstract:

    Aiming at the current fixed scouring method of traditional hydraulic root digging nozzle, which has the problems of low operating efficiency and serious leakage, a reciprocating hydraulic scouring root digging device test platform was designed. Fluent simulation was used to carry out one-factor experiments on the shape of the nozzle, and the cone-column shape was found to be the optimal shape. Using Fluent-EDEM coupled simulation to carry out L9 (34) orthogonal tests on the key dimensions and working parameters of the nozzle, the optimal parameters of the nozzle are 15mm diameter of the outlet, 50mm height from the mud and 30° jet angle. The theoretical analysis of the nozzle trajectory and scouring area was carried out by using the integral method, and the theoretical optimal forward speed of the nozzle was 17.3mm/s and the swing speed was 130.7mm/s. Based on the test platform of reciprocating hydraulic scouring and root dredging device, a single nozzle scouring performance test was carried out, and the results verified the reliability of the nozzle key dimensions and working parameters of the simulation experiments. The results verify the reliability of the simulation experiment on the key dimensions and working parameters of the nozzle. In order to investigate the comprehensive influence of jet angle, forward speed and swing speed on lotus root surfacing rate, Box-Behnken centre combination performance test was carried out, and the results showed that the lotus root surfacing rate was the largest when the jet angle was 25.7°, the forward speed was 10.3mm/s, and the swing speed was 191.5mm/s, and the results of the simulation and the test platform were 94% and 92%, the results can provide reference for the research of lotus root harvesting machinery and hydraulic scouring principle.

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  • 收稿日期:2024-08-14
  • 最后修改日期:2024-10-19
  • 录用日期:2024-11-08
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