鼓形与圆柱形杆齿式纵轴流脱粒滚筒功耗对比试验研究
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华中农业大学

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S2

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国家重点研发计划子课题(2017YFD0301404-05,2018YFD0301304-3)和中央高校基本科研业务费专项基金(2662018PY038),湖北省高等学校优秀中青年科技创新团队计划项目(T201934)


Comparative Experimental Study on Power Consumption of Drum and Cylindrical Rod-tooth Longitudinal Axial Flow Threshing roller
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    摘要:

    为降低功耗,同时减少脱粒滚筒堵塞,提高水稻联合收获机收获效率,设计了一种鼓形杆齿式纵轴流脱粒滚筒,并对其功耗进行了仿真与试验研究。以相同外部尺寸的圆柱形杆齿式纵轴流脱粒滚筒为对照,以脱粒滚筒旋转轴总力矩为试验指标,进行了基于离散元法的对比试验,结果表明:相同喂入量下,两种结构的脱粒滚筒旋转轴总力矩存在明显差异,鼓形滚筒旋转轴总力矩小于圆柱形滚筒,且随喂入量增大,差异越大。进行了与仿真条件一致的两种脱粒滚筒结构功耗对比台架试验,结果表明:在喂入量为0.8~1.6kg/s范围内,同比于相同外部尺寸的圆柱形滚筒,鼓形结构的脱粒滚筒功耗平均降低5%~15%。随喂入量增加,功耗增大。该研究可为低功耗水稻脱粒滚筒的结构设计提供参考。

    Abstract:

    In order to reduce the power consumption, reduce the blockage of the threshing roller and improve the harvesting efficiency of the rice combine harvester, a drum-shaped rod-tooth longitudinal axial flow threshing roller was designed, and its power consumption was studied by simulation and experiment. The cylindrical rod-tooth longitudinal axial flow threshing roller with the same external dimensions was used as a control, and the total torque of the threshing roller rotating shaft was used as the test index. The comparative test based on the discrete element method was carried out. There is a significant difference in the total torque of the threshing roller rotating shaft of the structure. The total torque of the rotating shaft of the drum roller is smaller than that of the cylindrical roller, and the larger the difference is with the increase of the feed amount. A bench test for comparing the power consumption of two threshing roller structures consistent with the simulation conditions has been carried out. The results show that: within the feed rate of 0.8~1.6kg/s, it is comparable to the cylindrical roller with the same external dimensions and the roller structure threshing The roller power consumption is reduced by 5% to 15% on average. As the feed volume increases, the power consumption increases. Compared with the results under the simulation test conditions, the increasing trend of power consumption is different. Under the bench test conditions, the increase in power consumption is decreasing. Other laws are basically the same. Provide reference for the structure design of low-power rice threshing roller.

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  • 收稿日期:2020-08-05
  • 最后修改日期:2020-09-25
  • 录用日期:2020-09-29
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