青贮秸秆高压缩比打包机压缩装置的设计与试验
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国家自然科学基金项目(51406064)


Design and test of compression device of silage straw baler with high compression ratio
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    摘要:

    针对目前青玉米秸秆或半青玉米秸秆粉碎后采用传统青贮方式密实度小、厌氧程度低、氨化不足、易腐烂变质、不便密封等缺点,设计了一种适用于青贮秸秆高压缩比的打包机。对打包机的关键部件压缩装置预先进行4、5、6倍等 3种压缩比的压缩成型试验,并经过正交设计及多水平分析,确定打包机最优压缩比为1∶6。基于提高打包成型率的质量目标,确定压缩箱采用2个液压油缸开闭加料活动盖板,2个主液压油缸对压进行压缩,1个液压油缸推出及保压箱保压等技术完成压缩和保压成型;根据物料压缩后由于应力松弛,存在一定程度膨胀和回弹的特性,进行设计性试验。确定打包机保压箱长、宽、高分别为600、300、365 mm。经过校验后的压缩装置实现内部有效工作区间长、宽、高分别为1 800、600、365 mm,实现体积压缩达到6∶1的较高压缩比,极大改善了青贮秸杆厌氧条件并提高了其氨化程度。

    Abstract:

    Silage technology can keep fresh fodder for a long time,reduce the loss of nutrients,and is conducive to animal digestion and absorption. The traditional silage technology has disadvantages including low compactness,low anaerobic degree of silage straw,insufficient ammoniation,easy to rot,inconvenient to open and use,inconvenient to seal,inconvenient to transport and so on. Compared with traditional silage,compression packaging silage has better sealing property,less nutrient loss,less secondary fermentation and convenient transportation,which is conducive to promoting the development of silage processing industry. In recent years,the application of compression packaging silage machinery has developed rapidly,but there are few studies on the control of the degree of compaction of raw materials. Therefore,the relationship between the molding height and compression ratio of silage straw compression block,the holding time and the dry and wet state of straw were analyzed. In view of the shortcomings of traditional silage method after crushing green or semi green corn straw,a kind of baler suitable for high compression ratio of silage straw was designed. The compression molding experiments of 4,5 and 6 times compression ratio for the key component compression device of straw baler with high compression ratio were carried out. The optimal compression ratio of 1∶6 was determined by orthogonal design and multilevel analysis. In order to improve the quality of packing forming rate,two hydraulic cylinders were used to open and close the feeding movable cover plate. Two main hydraulic cylinders were used to compress the pressure,one hydraulic cylinder was used to push out and the pressure maintaining box was used to maintain the pressure to complete the compression and pressure maintaining forming. According to the characteristics of a certain degree of expansion and rebound due to stress relaxation after compression,the test of design was conducted. The length,width and height of the pressure retaining box is 600 mm,300 mm and 365 mm,respectively. After verification,the compression device realizes the internal effective working interval of 1 800 mm,600 mm,and 365 mm in length,width and height respectively. It achieves a high compression ratio of 1∶6,which greatly improves the anaerobic conditions,increases the degree of ammoniation,and makes it easy to use.

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盛凯,赵翔,张衍林,王秀之.青贮秸秆高压缩比打包机压缩装置的设计与试验[J].华中农业大学学报,2021,40(2):245-252

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  • 收稿日期:2020-07-14
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  • 在线发布日期: 2021-04-16
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